Accepta Newsletter #10: Effluent Treatment, Norwalk Virus...

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Accepta Newsletter: Issue # 10

Welcome to issue # 10 of Accepta's popular newsletter, I hope you find the articles we've featured this month informative and helpful. If there are any specific topics or issues you'd like to see included please let me know, 'click here'.

 

Articles in issue # 10:

  • An Introduction to Optimising Effluent Treatment Costs.
  • Norwalk Virus (Norovirus) - Did You Know?
  • Boiler Water: Scale Accumulation, Hardness Salts and their Removal

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An Introduction to Optimising Effluent Treatment Costs

Introduction

Before reviewing the operation of their ETP (Effluent Treatment Plant), companies are urged to take action to minimise the amount and strength of the effluent created by production processes. Producing less effluent in the first place will reduce the demands made on the ETP and thus save both money and effort.
A thorough understanding of the nature and properties of your company's effluents is essential for cost-effective pollution control.

Improving the performance of the ETP will reduce your site's operating costs and make it easier for your site to comply with its discharge consent conditions. Sites discharging to sewer will also reduce their trade effluent charges.

The five steps to effective effluent management are:

  • characterise all effluents produced on-site;
  • implement a waste minimisation programme to reduce the volume and strengths of effluents;
  • incorporate in-process conditioning and treatment, where appropriate;
  • determine and install segregation facilities to tailor treatment options;
  • optimise performance of ETP.

To comply with discharge consent conditions and reduce the environmental burden of their discharges, companies often need to modify their processes and/or install an effluent treatment plant (ETP). Effective management of an ETP has a number of benefits, including:

  • reduced operating costs;
  • improved company image;
  • more effective compliance with the law.

Cost reduction

The true cost of effluent can be over six times greater than the cost of effluent disposal, because it includes:

  1. the value of raw materials and product lost in the effluent;
  2. the costs of lost production due to wasted product;
  3. the use of water and treatment chemicals;
  4. the operating costs of pollution control equipment;
  5. waste disposal costs, including trade effluent charges and pumping costs;
  6. costs associated with non-compliance with legislation, including fines, legal fees, the cost of remedial work following pollution incidents, staff time and increased insurance premiums;
  7. loss of potential sales to customers that refuse to trade with a company possessing a poor environmental record.

Waste minimisation will save you money - typically up to 1% of turnover, either as extra profit or in reduced operating costs. In terms of pollution control, it will minimise - or even eliminate - the waste streams requiring treatment.

An effluent treatment plant will cost less to run if the site produces less effluent in the first place.

Significant cost savings can be achieved by reducing both the amount and strength of the raw effluent entering the plant. Considering the effluent treatment plant as an integral part of the company's operations, and not just as an end-of-pipe necessity, will help to maximise savings. This approach also offers greater opportunities for chemical and water re-use within the site.

Investigating where and how effluent arises, and its composition, will give you a more detailed understanding of how your process affects the operation of effluent treatment plant. However, the first stage is to take action to reduce the site's water consumption and effluent generation. Don't forget that effluent can be lost product or raw materials.

A waste minimisation programme to reduce waste and prevent pollution will result in:

  1. increased production and sales;
  2. reduced operating costs;
  3. reduced effluent generation;
  4. reduced water consumption;
  5. lower energy consumption;
  6. improved efficiency;
  7. better use of resources;
  8. improved company image;
  9. more effective compliance with legislation.

An ongoing culture of waste minimisation and control is the best way of reducing effluent generation. Everyone concerned with the manufacturing processes - operators, supervisors, scientists, engineers and managers - needs to be aware of their environmental responsibilities and involved in the waste minimisation programme. To maintain commitment, staff should be kept informed of the benefits to the company of achievements in reducing waste and preventing pollution.

Understand your effluent streams

For cost-effective pollution control, a thorough understanding of the nature and properties of your company's effluent is essential. As well as having information about the type and concentration of pollutants present, it is important to appreciate pollutant flows and loadings under all possible scenarios.

You need to know what you are dealing with to ensure that the correct technology and appropriate control measures are used. This applies to all types of ETP, from simple plant where the effluent is neutralised before discharge to sewer, to more complex facilities employing physical and biological processes. For example, measures to segregate or mix particular waste streams may make them easier to treat. The effluent treatment plant should be considered at least as important as any other production unit.

Understanding the science of the plant will help to optimise its operation, as with any reaction process. Understanding why an existing plant is not working properly will help you to improve its performance and can often eliminate the need to upgrade or replace it with new plant.

Begin by establishing the source and nature of effluents on your site. When characterising your effluents, it is important to establish and then monitor regularly the level of pollutants in:

  1. effluent arriving at the treatment plant;
  2. effluent arising from individual production areas;
  3. effluent from individual product manufacturing procedures;
  4. effluent discharged from site;
  5. surface run-off water.

Each effluent stream should be characterised in terms of:

  1. total quantity;
  2. physical and chemical properties, e.g. temperature, flow rate, pH, COD and colour;
  3. the type and concentration of pollutants present;
  4. concentration range and variations with time and operating conditions.

To do this, you may need to carry out a detailed survey and develop a programme of regular monitoring. The data you collect will help you to understand your effluent characteristics and to decide which parameters you need to measure.

©Crown copyright. This article was reproduced with the kind permission of Envirowise.

Further Information

For more information on this article or any of Accepta's products please email Accepta, visit our web site www.accepta.com or simply call on +44 (0) 1625 267 581.


Norwalk Virus (Norovirus) - Did You Know?

Recent high profile outbreaks of Norwalk virus (Norovirus) in several UK hospitals and amongst the passengers and crew of a number of luxury US cruise ships have brought this virus in to the headlines. But what is it, what are its symptoms, is it serious, how is it treated………???

What is Norwalk virus?

The Norwalk virus, named after the original strain 'Norwalk virus' which caused an outbreak of gastroenteritis in a school in Norwalk, Ohio, in 1968, and a group of Norwalk-like viruses are among several common micro-organisms that can cause diarrhoea, stomach pain and vomiting for 24 to 48 hours, according to the CDC. They are spread through food and water and close contact with infected people or things they have touched. The incubation period is about two to three days.

What are the symptoms?

The main symptoms of Norwalk virus infection are diarrhoea; stomach pain and vomiting for 24 to 48 hours. An infected person may also suffer from abdominal pain, headache and a low grade fever.

Is Norwalk virus infection a serious illness?

Although being ill with Norwalk virus can make someone feel very unwell for 24 to 48 hours, almost everyone recovers completely without any long-term problems.
However, as with any illness that can cause vomiting or diarrhoea, certain groups are at risk from severe dehydration caused by fluid loss. These people include infants, young children, and certain at-risk groups including those with weakened immune systems and the elderly.

Is the illness contagious and how is it spread?

Norwalk virus is highly contagious. It's spread in a number of ways: through contaminated food and water, by contact with objects touched by infected people and contact with infected people.

How is the virus treated?

Currently there are no drugs that work to fight the virus or prevent it.

In healthy people the illness is usually brief. However, as with any illness that causes vomiting and diarrhoea it is important to restore and maintain fluid levels. Dehydration among young children, the elderly, the sick, can be common, and it is the most serious health effect that can result from Norovirus infection. By drinking oral rehydration fluids or water, people can reduce their chance of becoming dehydrated.

Can Norwalk virus be prevented?

You can reduce the chances of becoming infected by regular hand washing, washing fruit and vegetables, thorough disinfection of contaminated surfaces, and prompt washing of soiled articles of clothing. If food or water is suspected as having been contaminated by someone with Norovirus it should be avoided.

What should a person do if they have Norwalk virus?

If you think you have Norwalk virus the following will help you and help prevent others from getting sick with Norwalk virus:

  • Drink lots of fluids.
  • Rest for at least 48 hours after your vomiting and diarrhoea have stopped and you feel well.
  • Do not prepare or handle food that will be eaten by others.
  • See a doctor if your symptoms last longer than three days or you have bloody diarrhoea or a high fever.

This article was adapted from the Centre for Disease Control Web site http://www.cdc.gov - Feb 2003.

Additional Information

For more information please email Accepta, visit our web site www.accepta.com or simply call on +44 (0) 1625 267 581.


Boiler Water: Scale Accumulation, Hardness Salts and their Removal

Continuing our look at steam boilers and boiler water problems, this month we examine the problems caused by the accumulation scale, hardness salts and their removal.

Hardness Salts

Hardness salts are the cause of scale inside a boiler; if they are not prevented or removed regularly they will cause localised overheating. This can lead to tube failure (explosion risk) and/or a reduction in the heat transfer properties of the transfer surfaces leading to reduced efficiency and increased energy costs. Hardness salts can either be removed before they enter the boiler system, using a water softener, reverse osmosis plant or dealkalisation unit, or they can be treated inside the boiler itself.

Equipment

It is normally more cost effective to use equipment to remove hardness salts when the water hardness is high, however you should always complete your own calculations because even for soft waters it may be beneficial to use a water softener when considering blowdown requirements.

Phosphates & Carbonates

Once inside a boiler the hardness salts can be treated with phosphates or carbonates. Phosphates are preferred as carbonates can lead to an increase in the levels of carbon dioxide in the steam, and hence an increased corrosion risk.

Polymers

Together with phosphates, polymers should also be used to prevent salts precipitating and eventually 'baking-on' to surfaces.

Products

Accepta have two excellent phosphate based scale inhibitors;

Accepta 2015 - a phosphate based boiler water scale inhibitor. Particularly effective against Calcium Sulphate and Calcium Silicate. Complies with FDA regulations for steam that comes into contact with food. As the product does not discolour boiler water it is useful in situations where coloured boiler water carry over would be an issue.

Accepta 2016 - a combined phosphate and polymer treatment for steam boiler systems up to 1500psi g. Used as a scale inhibitor and suspended solids control agent. Best for softened and low hardness water. The phosphate reacts with the hardness whilst the polymer provides transport of the Calcium, Magnesium, Iron, Phosphate and Silica through the boiler, preventing scales adhering to the metal surfaces.

Further Information

For more information please email Accepta, visit our web site www.accepta.com or simply call on +44 (0) 1625 267 581.


 
 
 
 
 
 

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